Our industry solutions are pushing the envelope on precision and capabilities
Telcon’s tools include: PCD Drills, CVD diamond drills, Carbide drills, Diamond Countersinks, Carbide tipped Countersinks, PCD End Mills and CVD diamond End Mills and Carbide End Mills, used worldwide by the aerospace industry, airframe assembly and CNC plants.
TELCON tools are of utmost quality and enable longer tool life and increased accuracy in complex milling and drilling operations resulting in big savings and high quality products for our customers.
CARBIDE
COUNTERSINKS
DENTAL MILLING
TOOLS
DIAMOND END
MILLS
MICRO
TOOLS
PCD
COUNTERSINKS
INDUSTRIES
Aerospace
The aerospace market is one of the largest and most important to the composites industry. There is substantial use of composites, (both inside and outside the vehicle) in Commercial aircraft, military aircraft, helicopters, business jets, and general aviation aircraft. In Boeing’s 787, for instance, 50% of the plane’s weight is made of composites materials, assisting with weight reduction and improved fuel efficiency.
Composites parts, which are mostly in the form of carbon fiber with epoxy polymer (CFRP), exist in many parts of the airplane body, such as: fuselage, wings, vertical & horizontal stabilizers, doors, covers, constructive beams etc.
INDUSTRIES
Automotive
The Automotive industry is constantly shifting to smarter more resilient materials, with this shift a new level of cutting tools are required. This constant development increases the need for highly resistant PCD cutting tools. Telcon, as one of the top PCD tool manufacturers, brings a wide variety of PCD and diamond-coated milling and drilling tools to serve the requirements of the Automotive industry.
INDUSTRIES
Electronics &
Semiconductors
Electronic Printed Circuit Boards (PCB) are a basic part of any electric equipment. They are made of glass fiber/Epoxy matrix and require micro drilling and milling tools ranging mainly from 0.1 – 1.0mm. TELCON is one of the first and only companies to present high-performance micro PCD drills, which are designed for high abrasion resistance up to 10 times more than standard carbide drills and are in use successfully by major PCB manufacturers.
The semiconductor chips manufacturing industry requires cleaning and inspection jigs, which are made mostly from Monocrystalline silicon. The primary operation involves drilling micro holes, measuring less than 1.0mm. Monocrystalline silicon is extremely high in hardness and abrasiveness, and as such, only diamond tools can be used while still maintaining reasonable tool life. TELCON’s micro PCD drills are in use successfully at major semiconductor manufacturers.
INDUSTRIES
Dental
Dental crowns are machined in two stages: the first stage is done in soft material with 5 axis CNC machines with carbide end-mils where most of the material is removed. The second stage is done with grinding pins after sintering of the crown (to hard condition). TELCON is one of the first and only companies to manufacture micro PCD ball-mills which allow skipping the 1st stage of soft material and machining of the crown already in hard condition, enabling using natural hard ceramics (without the need to sinter), while shortening patient chair-time.
INDUSTRIES
Woodworking
Woodworking industry tools that outperform any other tool
Telcon manufactures a wide range of high-performance, precision-engineered polycrystalline diamond (PCD) tipped tools to meet the most exacting demands of today’s Woodworking industry.
Telcon manufactures high-performance woodworking tools based on PCD diamond capable of working on any type of wood. Our tool life is up to x20 times higher than equivalent carbide-tipped tools. In addition, much higher feed rates, of up to 15m/min can be reached, resulting in saving time and production cost.
Another advantage of the PCD tools on carbide-tipped tools is the option to resharpen the tool up to x5 times, while improving cost effectiveness. Telcon has more than 30 years of experience in woodworking PCD tools, applications, and customer requirements.
We offer Straight Router Bits for CNC machines (Z=1+1, Z=2+2, & Z=3), T-Slots, Jointing Cutters, Hinge Boring Bits, as well as specially crafted cutting tools for the increasing demand of PCD tools for more efficient machining of Wood and wood-like material specifications.
TECHNOLOGIES
PCD
(Poly Crystalline Diamond)
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PCD (Poly Crystalline Diamond) is a synthetic diamond made of sintered diamond powder and other metals. TELCON uses the finest PCD materials for its PCD drills, Countersinks and End-Mills in the form of Wafer segments and Full-Nib segments, which are brazed in vacuum brazing technology to a body, made of tungsten carbide or treated steel. Different PCD substrates are chosen according to specific tool applications. Tools are processed in hybrid erosion-grinding CNC centers to their final geometry.
CVD Diamond
(Poly Crystalline Diamond)
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CVD (Chemical Vapor Deposition) coating is an industry standard coating process of cutting tools. CVD Diamond, however, is a more specific and complex coating in which diamond Nano particles are grown on the tool substrate to have few microns layer thickness of diamond coating. For best results, specific carbide substrates (grades) should be used. TELCON uses the best in class tungsten carbide grade and CVD diamond coating on its drills and End-Mills, leading to excellent tool life workpiece quality.
Micro PCD
tools
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Micro PCD tools are still rare in the cutting tools market due to difficulty in achieving good results in the Erosion process. TELCON has acquired a new technology to manufacture micro PCD tools, allowing the achievement of superb surface finish and corner sharpness, in diameters of 1.0mm and under, for the use in machining hard materials in the dental, electronics and D&M industries.
Vein
PCD (Poly Crystalline Diamond) is a synthetic diamond made of sintered diamond powder and other metals. In the Vein technology, the PCD is sintered to the carbide body during its manufacturing process. TELCON uses for its Vein drills the best in class PCD Vein sintered nibs allowing the achievement of the highest wear resistance and longer tool life.
PCD Full-Nib
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The PCD full nib raw material, is used in most cases as sintered to a round carbide shank and purchased as an integral unit, however in some cases, solid round PCD is used as stand alone to braze to carbide shank.
The Full Nib PCD is generally being used to manufacture PCD drills and end-mills from 8mm (5/16″) down to 0.5mm (.02″) diameter.
ABOUT TELCON
About Telcon
TELCON is located in a modern, 4000 square meter plant, with the most advanced grinding, EDM and laser machines and state of the art quality control equipment.
TELCON’s vacuum brazing equipment is the most modern, sophisticated and controlled to ensure highest repeatability and reproducibility of brazing operation. TELCON uses the highest quality PCD tools and carbide grades and world class CVD diamond coatings. In addition to diamond tools manufacturing, Telcon operates reconditioning services for diamond tools and carbide tools.
TELCON's personnel are a highly dedicated and devoted professional team with good blending of highly experienced and young energetic personnel leading the way to TELCON’s success and future growth.
TELCON is ISO 9001:2015 certified, adopting total quality management (TQM), all of TELCON’s divisions relentlessly strive to develop new methods, improve efficiency, and manufacture innovative Diamond tools.
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